Aboveground Fuel Storage Tanks: Safe Handling and Emergency Response

Overview

Aboveground storage tanks (ASTs) hold flammable and combustible liquids that power equipment and operations. Proper handling, inspection, and emergency preparedness prevent fires, spills, environmental contamination, and serious injuries on site.

Why This Is Important

ASTs pose significant fire and explosion risks when not properly maintained or operated. A single fuel spill can contaminate soil and groundwater, resulting in hefty fines and cleanup costs. Tank failures have caused workplace fatalities and millions in property damage. Understanding safe practices protects workers, the environment, and your facility’s compliance status.

60%
Incident Reduction
Facilities with proper spill prevention plans reduce incident rates by over 60%
#1
Contamination Source
The EPA reports that petroleum releases from storage tanks are among the most common sources of groundwater contamination

Best Practices & Safety Tips

  • Conduct monthly visual inspections of tanks for corrosion, leaks, and structural damage
  • Maintain secondary containment systems that can hold 110% of the largest tank’s capacity
  • Keep all transfer hoses, valves, and connections in good condition and properly grounded
  • Post emergency contact numbers and spill response procedures near all AST locations
  • Never smoke or use open flames within 50 feet of fuel storage areas
  • Ensure all workers handling fuel are trained on spill response and proper PPE use
  • Keep spill kits readily accessible and stocked with absorbent materials and containment booms
  • Lock tank access points and clearly label contents with hazard information
  • Document all inspections, maintenance, and fuel transfers in facility records
  • Test emergency shutoff valves quarterly to ensure they function properly during incidents

Discussion Questions

  1. Where are the ASTs located at our facility, and do you know how to access emergency shutoff valves?
  2. What would you do if you discovered a fuel leak during your shift?
  3. Can you identify the secondary containment systems around our storage tanks?
  4. What PPE is required when transferring fuel or performing tank maintenance?
  5. Who should be notified immediately if a spill occurs?

Takeaway

Your vigilance around aboveground fuel storage tanks protects everyone on site and our environment. Regular inspections, proper handling procedures, and emergency preparedness are not optional—they’re essential to preventing catastrophic incidents that can harm people and halt operations.

Tags:
fuel storage fire safety environmental protection spill prevention emergency response flammable liquids tank safety workplace safety