Extension Cord Management and Trip Hazards

Overview

Extension cords running across walkways, work areas, and traffic paths create serious trip hazards that cause thousands of falls annually. Proper cord management and routing prevents these preventable injuries while also protecting cords from damage.

Why This Is Important

Tripping over extension cords causes falls that result in fractures, head injuries, and other serious trauma. These incidents happen quickly—workers carrying tools or materials can’t catch themselves and suffer devastating injuries. Proper cord management eliminates these hazards. Cords lying on floors also suffer damage from traffic, leading to electrical hazards that compound the injury risk. Managing cords properly protects both workers and equipment.

Best Practices & Safety Tips

• Route extension cords along walls, through overhead spaces, or under protective covers rather than across walkways.
• Use cord covers or ramps when cords must cross walkways—these prevent tripping while protecting cords.
• Tape cords securely to floors using duct tape in high-traffic areas where covers aren’t available.
• Suspend cords overhead using cable hangers or temporary supports for long-term installations.
• Use bright-colored cords or add high-visibility marking tape to increase visibility in dark areas.
• Coil and secure unused cord length rather than leaving large loops or excess cord on floors.
• Plan power tool usage to minimize extension cord needs—move work closer to outlets when possible.
• Install temporary outlets or power distribution points to reduce extension cord runs across work areas.
• Inspect cord routing regularly throughout shifts—cords move and create new hazards as work progresses.
• Remove extension cords from service when not in active use rather than leaving them on floors.

Takeaway

Extension cord trip hazards are completely preventable through proper routing and management. By keeping cords out of walkways and protecting them appropriately, we prevent falls while extending equipment life and maintaining safe work areas.