Safe Forklift Operation and Travel
Overview
Safe forklift operation requires constant attention to your surroundings, proper speed control, and adherence to established traffic patterns. Forklifts handle differently than regular vehicles and require specialized driving techniques for safe operation.
Why This Is Important
Forklift tip-overs account for 25% of all forklift fatalities, often occurring during turns or when traveling with elevated loads. The unique steering and weight distribution of forklifts make them prone to tipping if operated incorrectly.
Unlike cars, forklifts have their weight concentrated in the rear and steer from the back wheels, creating different handling characteristics that catch inexperienced operators off guard during emergency situations.
Best Practices & Safety Tips
Control Your Speed
Maintain walking speed in congested areas and slow down before turns. Speed limits exist for your safety and others.
Maintain Clear Visibility
Travel with load tilted back and low to the ground. If load blocks forward view, travel in reverse.
Sound Horn at Intersections
Always sound your horn when approaching blind corners, intersections, or doorways where pedestrians might be present.
Follow Designated Routes
Stick to established travel lanes and avoid taking shortcuts through pedestrian areas or unauthorized routes.
Safe Operating Procedures
- Keep Load Low - Travel with forks 4-6 inches off the ground and tilted back slightly
- Use Proper Turning Technique - Slow down before turns and avoid sharp turns at speed
- Maintain Safe Following Distance - Keep adequate distance from other vehicles and pedestrians
- Check Overhead Clearance - Be aware of low-hanging obstacles, pipes, and doorways
- Use Spotters When Needed - Have a spotter guide you in tight spaces or when visibility is limited
- Park Safely - Lower forks to ground, apply parking brake, and turn off engine when leaving
Discussion Questions
- What's the most challenging aspect of forklift operation in our facility?
- How do we handle situations where pedestrians and forklifts share the same space?
- What can we do to improve visibility and communication in high-traffic areas?
- Have you experienced any close calls that could have been prevented with better operating practices?
Action Items
- Review facility traffic patterns and designated travel routes
- Practice proper turning techniques at safe speeds
- Ensure horn and warning devices are functioning properly
- Identify and address visibility issues in high-traffic areas
Related Safety Topics
Takeaway: Safe forklift operation is about maintaining control, staying alert, and following established procedures every time you operate the equipment. Remember that forklifts are powerful machines that require respect and careful handling to operate safely around others.