Safe Use of Pallet Jacks

Overview

Pallet jacks are essential material handling tools that enable workers to move heavy loads safely and efficiently. However, improper use causes crush injuries, struck-by incidents, and strains. Understanding proper operation prevents these preventable injuries.

Why This Is Important

Pallet jacks seem simple but create serious hazards when misused. Loads can tip and crush feet or legs. Workers’ fingers get pinched in mechanisms. Poor technique causes back and shoulder strains. Following proper procedures eliminates these risks while making material movement easier and more efficient. Taking time to inspect equipment, position loads correctly, and use proper techniques prevents injuries that could sideline you for weeks or months. The few extra seconds spent working safely are time well invested.

Best Practices & Safety Tips

• Inspect pallet jacks before each use—check wheels, forks, hydraulic cylinders, and controls for damage or defects.
• Verify load weight is within pallet jack capacity—overloading causes equipment failure and tipping.
• Ensure loads are stable, evenly distributed, and properly stacked before attempting to move pallets.
• Position forks completely under pallets with loads centered to prevent tipping during movement.
• Pump handle slowly and smoothly to raise loads—jerky movements destabilize loads and stress equipment.
• Keep hands and feet clear of pallet jack mechanisms and moving parts to prevent pinch point injuries.
• Pull pallet jacks rather than pushing to maintain visibility and control during movement.
• Navigate corners slowly and deliberately to prevent loads from tipping or shifting unexpectedly.
• Lower forks completely before traveling across uneven surfaces, ramps, or dock plates.
• Never ride on pallet jacks or allow others to ride—they’re designed only for moving materials.

Takeaway

Pallet jacks are valuable material handling tools that work safely when operated properly. By inspecting equipment before use, respecting load limits, and using proper techniques, we prevent crush injuries, strains, and other preventable incidents.