Machine Guarding Safety Training

Machine guarding protects workers from hazards and prevents serious injuries. This training provides employees with a clear, practical understanding of the types of machine guarding, how they work and why OSHA machine guarding standards are critical for workplace safety.
The Machine Guarding Safety Training from Smarter Risk explains why machine guarding is required, how OSHA machine guarding standards apply in the workplace, and what employees must do to safely operate and work around machinery. The course covers the most common machine guarding types, including fixed, interlocked, adjustable, and self-adjusting machine guards, with a strong focus on point of operation guarding and power transmission hazards.
Employees learn how machine guards function, what hazards they are designed to control, and why guards must never be removed, bypassed, or modified. This machine guarding training also addresses OSHA machine guarding requirements under 29 CFR 1910 Subpart O, employee responsibilities for reporting damaged or missing guards, and safe work practices when operating equipment such as drill presses, bench grinders, band saws, milling machines, lathes, and other industrial machinery.
The course emphasizes hazard awareness, proper guard use, inspection basics, and the role employees play in ensuring machine guarding standards are upheld to prevent workplace injuries. It is designed to support employer safety programs and reinforce OSHA-aligned machine guarding expectations.
What You’ll Learn
- Machine Guarding Fundamentals - Why machine guarding safety is critical to injury and amputation prevention
- OSHA Requirements - OSHA machine guarding requirements and employee responsibilities
- Hazard Recognition - Common machine guarding hazards and how guards reduce risk
- Guard Types - Types of machine guards including fixed, interlocked, adjustable, and self-adjusting guards
- Point of Operation - The importance of point of operation guarding and protection methods
- Power Transmission - Power transmission guarding and rotating equipment hazards
- Safe Work Practices - Why bypassing or removing guards is dangerous and prohibited
- Equipment-Specific Guarding - Band saw guarding, milling machine guarding, lathe machine guarding, and other equipment
- Reporting Procedures - How to report damaged or missing guards
- Employee Responsibilities - Your role in maintaining machine guarding standards
Course Details
Duration: 30 minutes
Format: Self Paced Online Training
Assessment: Knowledge quiz with immediate feedback
Certification: Certificate of completion upon passing
Access: Available 24/7 through Training Director LMS
Who Should Take This Course
- Manufacturing and machine shop employees
- Maintenance and production workers
- Supervisors responsible for equipment safety
- Employees who work around guarded machinery
- New hires in manufacturing environments
- Anyone who operates or works near industrial equipment
Key Regulations Covered
This training addresses compliance requirements from:
- OSHA 29 CFR 1910.212 - General Requirements for All Machines
- OSHA 29 CFR 1910 Subpart O - Machinery and Machine Guarding
Frequently Asked Questions
How long does the training take?
The course takes approximately 30 minutes to complete. Employees can complete the training in one session or break it into multiple sessions at their convenience.
Is this training OSHA compliant?
This training is designed to help organizations meet OSHA requirements for workplace safety. It covers OSHA 29 CFR 1910 Subpart O requirements for machine guarding safety, guard types, and employee responsibilities. The training supports employer compliance with OSHA machine guarding standards. Employers are responsible for ensuring machine-specific procedures, hands-on instruction, equipment-specific training, and any additional requirements applicable to their operations and machinery are met. This training provides foundational knowledge but does not replace equipment-specific operator training or hands-on instruction required for safe machine operation.
Do employees receive a certificate?
Yes. Upon successful completion, employees can generate a certificate of completion. All progress is stored and accessible in the main dashboard under Learner Report.
How often should employees take this training?
We recommend annual refresher training, with immediate training for new employees who work around machinery. Additional training should be provided when new equipment is introduced, guards are modified, or after machine-related incidents.
Can we track completion across our workforce?
Yes. Training Director provides real-time tracking of assignments, completion status, and quiz scores for all employees.
Does this training teach machine operation?
No. This training focuses on machine guarding safety awareness, hazard recognition, and employee responsibilities. It does not teach machine operation, setup, or repair. Employers must provide equipment-specific operator training and hands-on instruction for each machine employees will operate.
What types of machine guards are covered?
The training covers the most common machine guarding types including fixed machine guards, interlocked machine guards, adjustable machine guards, and self-adjusting machine guards. It also addresses point of operation guarding and power transmission guarding requirements.
Does this cover specific equipment like band saws or lathes?
Yes. The training includes equipment-specific examples including band saw guarding, milling machine guarding, lathe machine guarding, drill presses, bench grinders, and other common industrial machinery. However, employers must provide equipment-specific operator training for each machine.
Get Started
Machine Guarding Safety Training is included with the Intelligent Plan.
- Sign up - You can begin on the free plan and upgrade when you’re ready to assign courses.
- Complete the company risk assessment (required) - It takes less than 15 minutes. Answer all questions as accurately as possible so we can set up your account correctly.
- Access your dashboard - After submitting the assessment, you’ll be redirected to your dashboard.
- Click Training Director - Start assigning courses to your team.
Related Resources
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- Lockout/Tagout (LOTO) Safety Training - Controlling hazardous energy during machine maintenance
- Hand and Power Tool Safety Training - Safe use of hand and power tools including guarding requirements
- Shop Safety Fundamentals - General workshop safety including machinery hazards
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- Safety Made Simple: A Small Business’ Beginner’s Guide - Building comprehensive safety programs including equipment safety
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- Machine Guarding: Protecting Against Moving Machinery Hazards - Essential machine guarding practices and hazard recognition
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